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Course Name, Prefix, Number: Pneumatics Applications, IMFG 1130

Campus Name and Address

Central Louisiana Technical College

Credit Hours:

2

Lecture Hours:

0

Lab Hours:

2

Contact Hours:

90

Instructor:

TBD

Instructor Information:

TBD

Course Description

This course introduces the basics of pneumatic power and pneumatic circuits. This course progresses to additional study on the principles of process and flow, air logic, and pneumatic maintenance. Students will learn and demonstrate industry-relevant skills related to operation installation, performance analysis, maintenance, and design. Pneumatic speed control circuits and pneumatic directional control valve applications are also covered. Topics include pneumatic power, pneumatic safety, pneumatic circuits, pneumatic schematics, the principles of pneumatic pressure and flow, pneumatic speed control circuits, pressure regulation, air filtration, connecting pneumatic circuits, pneumatic cylinders, valves, actuators, pressure and volume, pneumatic cylinder loads, cylinder applications, quick exhaust valves, motor loads, air bearings, component sizing, air compressor operation, flow measurement, compressor performance, air filtration, lubricators, water removal, dryers, and pneumatic component maintenance. Prerequisites: IMMT 1110, 1220 (0/2/2)

Prerequisites

IMMT 1110, 1220

Required Textbooks

Tool & Equipment Student Guide (LED FastStart)
IPAD
Amatrol e-learning

Additional Materials/Resources

Provided by instructor

Grading Criteria

100 – 90 A

89 – 80   B

79 – 70   C

69 – 60   D

59 – Below F

Grading Scale

100-90 
89-80 
79-70 
69-60  
59-below 

Assessments

Quizzes                       25%
Exams                         20%
Lab                               20%
Final Exam                  20%
Class Participation   15%
Total                          100%

Section

Z01

Term

Fall

Course Outline

1. Demonstrate knowledge of basic math.
a. Show competence with basic addition, subtraction, multiplication, and division.
b. Show competence in mathematical operations using decimals.
c. Show competence in mathematical operations using fractions.
d. Show competence in mathematical operations converting fractions to decimals.
e. Discuss the mathematical operations required to convert English to Metric and Metric to English
measurements in length, weight, and volume problems.


2. Demonstrate safe and correct usage of measuring devices in manufacturing.
a. Use analog, digital, and vernier measuring devices to measure length, thickness and depth.
b. Use pin, contour, and angle measuring devices to measure part attributes according to prints.
c. Use special measuring devices to measure temperature, surface roughness, speed, etc.
d. Use electrical measuring devices to measure voltage, amperage, resistance, conductance, wattage,
and etc.


3. State the importance of workplace safety and hazards programs.
a. Discuss the concept of education preventing accidents.
b. Explain how eliminating hazards will result in a safer work environment.
c. Show how proper use of PPE can protect the worker from workplace hazards.
d. Discuss how safety programs can prevent injuries based on long time exposure to hazards (i.e. hearing
protection, chemical exposure, welding fumes, ergonomic issues, etc.).


4. Explain why OSHA and other regulatory organizations are vital to industrial safety.

a. Discuss how OSHA standards establish the minimum requirements for safety in general and specifically for certain hazardous conditions (i.e. Hydraulic presses, shipbuilding and docks, construction, grain elevators, explosive dust, etc.).
b. Discuss how OSHA acts to investigate complaints to protect workers from known hazards.
c. Discuss the OSHA training programs and materials available to make compliance easier.
d. Discuss OSHA’s penalties for willful and repeat deficiencies and how such penalties act as a deterrent for other companies.


5. Demonstrate proper implementation of safety programs in the workplace.
a. Discuss the development of a safety program to ensure it meets OSHA, state, and federal requirements and the company environment.
b. Describe the documentation and visual controls that must be developed to implement the safety program.
c. Summarize the training requirements for employees at various levels of management and exposure for the safety program.
d. Describe measurement and reporting devices which should be developed to ensure the continued effectiveness of the safety program once implemented.

 

6. Demonstrate safe and correct usage of hand tools.
a. Demonstrate safe and correct usage of striking tools.
b. Demonstrate safe and correct usage of struck tools.
c. Demonstrate safe and correct usage of shaping tools.
d. Demonstrate safe and correct usage of cutting tools.
e. Demonstrate safe and correct usage of turning/tightening tools.

 

7. Demonstrate safe and correct usage of power tools.
a. Describe the purpose and use of GFCIs
b. Describe the purpose and importance of proper tool grounding.
c. Demonstrate safe and correct usage of rotating tools.
d. Demonstrate safe and correct usage of reciprocating tools.
e. Demonstrate safe and correct usage of special tools.

 

8. Identify and show how symbols are used in drawings, including prints and schematics.
a. Identify hydraulic symbols.
b. Identify pneumatic symbols.
c. Identify electrical symbols.
d. Identify the drawing date, revision level etc. of a drawing or print.
e. Determine the linear, angular, and radii tolerances of parts from the drawing.

 

9. Identify the basic components of a hydraulic system using a schematic.
a. Identify various types of pumps.
b. Identify various safety components of a hydraulic system.
c. Identify various types of regulators/compensators.
d. Identify various types of actuators (rotary and linear).
e. Name component symbols used on hydraulic schematics.
f. Explain the basic flow path of a hydraulic system.

 

10. Illustrate practical applications and maintenance procedures for hydraulic systems.
a. Discuss a hydraulic system located on automobiles.
b. Describe equipment installed in Power Braking systems to ensure adequate hydraulic pressure is supplied to the brakes and to notify the operator if a brake failure has occurred.
c. Explain why air in a power braking system causes the brakes to fail.
d. Discuss a hydraulic system support for conveyor movement.
e. Describe the steps required to maintain the hoses and tubing carrying oil to cylinders and pistons.
f. Discuss the importance of clean oil to smooth operation of conveyors.

 

11. Analyze hydraulic system problems.
a. Demonstrate ability to recognize the problem then initiate steps to remove air from a hydraulic system.
b. Demonstrate ability to observe the oil for contamination or debris, inspect the filters, then replace the filters as needed.
c. Explain the steps taken should a fine mist (yellow smoke) appear around a hydraulic system.
d. Demonstrate ability to solve problems associated with slow reaction from hydraulic system.

 

12. Identify the basic components of a pneumatic system using a schematic.
a. Identify various types of compressors.
b. Identify various safety components of a pneumatic system.
c. Identify various types of regulators/compensators.
d. Identify various types of actuators (rotary and linear).

 

13. Demonstrate the ability to assemble the basic components of a pneumatic system.
a. Draw a flow diagram naming the basic components of a pneumatic system.
b. Explain the basic flow path of a pneumatic system.
c. Identify tools required to perform maintenance on a pneumatic system.

d. Connect the components of a pneumatic system using approved tools, tubing, and fittings.

 

14. Analyze pneumatic system problems.
a. Demonstrate the ability to diagnose a problem with the air intake causing low air pressure supplied to
the pneumatic system.
b. Determine the cause of moisture build-up in the main air lines, dryer, and after cooler.
c. Demonstrate the ability to diagnose a problem with unwanted oil in the compressed air at the point of
use.
d. Demonstrate the ability to identify and close the correct valves to isolate components when
troubleshooting pneumatic system problems.
e. State the possible causes for a sudden pressure loss, a mist seen, or a hissing noise heard in a
pneumatic system.

ATTENDANCE

Students must be officially enrolled in any course that they attend. It is expected that students will attend scheduled classes regularly and on time. If an absence occurs, it is the responsibility of the student to make up all missed work, if approved by the instructor. Students who stop attending a course and do not officially withdraw will receive grades of “0” for all work missed and will result in a punitive final grade. This policy shall be superseded by any more stringent attendance policy required by a regulatory or licensing body having jurisdiction over program requirements. Attendance will be tracked and maintained for various reporting purposes.

CLASS WITHDRAWAL POLICY

The deadline for dropping a class is published each semester on the CLTCC website in the academic calendar. A student who officially withdraws from a class prior to the designated date will receive a grade of “W” in that class. Any student who receives financial aid and withdraws from any or all classes is subject to repaying a portion of the funding received.

ACADEMIC HONESTY

The faculty of Central Louisiana Technical College supports the concept of academic honesty. The teaching faculty encourages academic honesty in all classes and we require academic honesty from all students. All students are expected to maintain honesty and integrity when completing all academic assignments and examinations. Plagiarism, cheating, and other forms of academic dishonesty will not be tolerated. Any student found guilty of such dishonorable acts in academic work will receive a “0” for the work presented. The instructor may also refer the student to the appropriate administrator for further disciplinary actions, which could result in an “F” in the course, dismissal from the course, or dismissal from the college.

STUDENT CODE OF CONDUCT

Students will be suspended for actions detrimental to the welfare of other students, instructors, staff, and the campus. These actions include, but are not limited to: Firearms and/or weapons, alcoholic beverages, and illegal drugs will not be permitted on campus. Profanity and fighting are strictly prohibited. Smoking or use of any other tobacco products is prohibited. Students must not eat or drink beverages in classrooms or labs. Vandalism will not be permitted on campus. Dishonesty will not be tolerated under any circumstances. Students who cheat, or aid in the act thereof, may be dismissed from campus. Students must display a respectable attitude and behavior toward instructor and other students. The college has a Zero Tolerance Policy, meaning the campuses should be completely free of threats and assaults to ensure the highest standard of safety for all faculty, staff, students, and visitors on each campus. The college will take all reasonably available steps to protect all such persons from violence. Violators of the Zero Tolerance Policy will be suspended.

 

Title IX

Central Louisiana Technical Community College faculty and staff are committed to helping create a safe and open learning environment for all students. If you (or someone you know) have experienced any form of sexual misconduct, including sexual assault, dating or domestic violence, or stalking, know that help and support are available. The College strongly encourages all community members to act, seek support, and report incidents of sexual misconduct to the Title IX Office. Be advised that we must disclose information about misconduct as per Title IX of the Education Amendments of 1972.

If you wish to speak to a confidential employee who does not have this reporting responsibility, you can contact the Title IX Coordinator for Students at 318-487-5443 ext. 1129. If it is an ADA issue, you can contact CLTCC's ADA Coordinator for Students at 318-487-5443 ext. For more information about reporting options and resources at CLTCC and the community, visit our Title IX page. Please complete the following Incident Report by clicking here to report the incident. Under "Nature of this Report," choose Title IX or Disability Service Request regarding a Reasonable Accommodations issue.

DISCIPLINARY PROBATION

A student may be placed on disciplinary probation when campus rules and policies are disregarded. When a student is placed on disciplinary probation, the student is given a specified time to improve his/her record. If the student’s record does not show improvement, the student may be suspended for a specific time, usually a semester or more.

STUDENTS WITH DISABILITIES

The Central Louisiana Technical College complies with Section 504 and the Americans with Disabilities Act. Students with disabilities who seek accommodations must make their requests known by contacting the Disabilities Coordinator at the beginning of each semester. If a disability is identified later in the semester, a non-retroactive accommodation plan will be developed.

Course Transferability

A student should contact the institution to which he or she intends to transfer to inquire about the potential transferability of the course and to determine whether the course will count in his or her major.

Instructor Credentials

All instructors for this course meet or exceed the criteria for academic and professional preparation as required in the SACS/COC standards for accreditation.